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How to make custom cardboard boxes?





Creating a custom box can be used for a few good reasons that you may have noticed, as well as a number of other related reasons. Maybe it's Christmas and you're wrapping a gift that needs shape or structure packaging, or benefits from a secure cardboard layer, or you want to place a shaped / sized object in a storage / mailbox. You could make cardboard boxes for things that you can sell on eBay, Amazon, etc. Your own packaging of an item minimizes the quantity, weight, and need for additional packaging content, thereby eliminating shipping costs. All you need is a used cardboard box, a box cutter, and packing tape.

Bottom of the Box

Split the box down and keep opening the tabs at the top and bottom of the box. Simply unfold the tabs or cut the cardboard cutter on the tape and then unfold the tabs. Lay the box on its side and cut off one edge from top to bottom so you can unfold the cardboard again and end up with a long, smooth piece of cardboard.

Now there is a long piece of the box on the board. Place the item (in this case a framed picture) on the box, with half the size of the item being the distance between the item and the edge of the box. (So, ​​if you had to roll the cardboard around the piece, it would be half the page.) From top to bottom, very carefully cut with the utility knife to make a cut line in the cardboard when the edge of the item hits the cardboard.

Do not tear the box to remove it from this side! Just make a label with the blade that cuts the top of the box! (We'll see later that this will help the cardboard bend perfectly.) On the other side of the piece, make another parallel cut line. Then roll the article on its side so that one side is still on the previous cut line and make another parallel cut line while the article is 90 degrees in the air.

Position the Object

Position the object to complete your 180-degree roll, holding one side of the previous cutting line and making another parallel cutting line on the edge that just touched the cardboard. Now leave half the width of the object as space on the cardboard (as with the first cutting line) and completely cut off the remaining excess cardboard from top to bottom with the cardboard cutter.

Disassemble the Correct Size

Now transfer the object to the top or bottom of the cardboard so that you can disassemble it to the correct size. Do not take the object to the exact end! You should leave half the width of the side of the item as extra cardboard that can be rolled up to the sides of the item. And leaving half the width of the item as extra cardboard on the other side, tear the rest of the excess cardboard completely from side to side.



Now take the thing out of the cardboard and flip the cardboard over to the other side. Bend along the cut lines to see how easily and precisely the four corners of the box are bent and shaped! Put the item in the package and turn it off. I'm waiting for the tape after patching the ends, so it would be best if you glue the box now where the edges touch from top to bottom.

Additional Cardboard Cat

Take a look at one of the two heads and you will see the object's hand and an additional cardboard cat. This is what is used to go around the side of the box. You will need to cut the uncovered corners to get four different tabs. Cut out the inside with the cutter, start with the object and cut it out. After you've cut all four corners of the page in this way, make four cut lines on the outside edge where the cardboard folds around the panel. Repeat this step on the other side of the box.

Then you can paste the package. You can include all of this at once or in bits. It depends on how much tape you think your box needs, but a good, well-cut, and fitted box only needs a line of tape along the sides where the edges intersect.

Bubble Wrap

If you have a delicate item, the bubble wrap will fit in custom cardboard packaging. You can also branch out to create boxes to match other items, such as: B. designing your own triangular box for posters or an oblong box or other shape for something. But that's not the half. Saved money by using less tape, no peanuts or plastic packaging, and higher shipping / postage costs by shipping with the smallest / lightest box regardless of shipping. And besides that, you recycle boxes giving them a second life!

Always be careful when doing all these cutting things. The cutter can easily place the cutting on your body. Be sure to wear gloves when using a blade or cutter. It would be useful if after this project you had a cleaner that cleans the room and has a bad one due to extra useless stuff in the trash can. Keep all things out of the reach of children.